K2 has a built-in voltmeter but it shows lower-than-actual value because of the voltage drop across the reverse-polarity protection diode. An accurate voltage is also needed for proper charging of the internal SLA battery. The temperature sensor of KPA100 "knows" only when to turn the fan on, but doesn't display the actual temperature of the finals, which is critical, especially during lengthy CW or digital modes sessions!
I got two LCD meters from Martel Electronics - http://www.marteltesttools.com/products.php?cat=113&action=detail&id=69 - QM-100V (voltmeter 4 - 25V) and QM-110T (thermometer with internal and external sensors, Fahrenheit or Celsius).
UPDATE: The meters are now made by Lascar Electronics and are sold by various sources, including DigiKey - the new spec sheet is here HERE.
Installation is very simple! Each meter requires a single 5.5 mm (7/32") hole in the front panel. I left space in the middle, should I need to install other things on the front panel - switches, LEDs, meters, etc.
I made a custom wiring harness with shielded cable, which powers both meters. Ferrite toroids are installed to suppress any RF noise in the power. Small 3 pin jack is used toconnect the front panel meters to the KPA100 module ( ground, power and external temperature probe). This allows for an easy disconnect and removal of KPA100.
Bypass capacitors are installed on the female jack (KPA100 side)
This is the configuration jumper of the digital thermometer. The meter has two control inputs - when grounded, one is used to switch the display between Celsius and Fahrenheit and the other is used to specify which sensor is in use - internal or external. The meter has an internal sensor but for accurate measurements an external one should be installed. The external sensor is simply a 10 kOhm NTC precision thermistor, attached to the heatsink of the amplifier (near the speaker). I made a small bracket out of thick copper foil to attach the thermistor probe. I applied some thermal compound between the thermistor and the bracket and between the bracket and the heatsink. Small diameter shielded cable (RG-174) connects the thermistor to the female jack. I used thermistor from Mouser - Part# 594-2322-640-63103 (now obsolete part but there are other replacements).
I've been using this mod for about 3 years now with no problems!
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Bypass capacitors are installed on the female jack (KPA100 side)
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This the final look of the front panel! Now I have an accurate voltmeter displaying the voltage of my bench power supply and thermometer for the finals of the amplifier.
I've been using this mod for about 3 years now with no problems!
3 comments:
Nice blog I came accross the blog when searching "LP-100A power meter".
Thank you for the very nice mod and the link to the parts, (Always very helpful!). These meters will work great in the EB-63 based amp project I am working on.
73, Ken AD6KA
These meters are now made by a company called Lascar, and you can buy them at Jameco:
http://www.jameco.com/Jameco/catalogs/c141/P122.pdf
Look for the "Drill Mountable Panel Meters" which means all you have to do is drill a 7/32" hole--no nibbling or filing a rectangular hole!
73, Blake, KK6CZC
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